Advanced engineering

The road transfer

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The road separator carrier is a special carrier system that allows the product from plastic injection machines to automatically separate the road. It is preferred to reduce the cost of labor, increase the production speed and obtain standard quality, especially in facilities with high production parts.

As Advanced Engineering, we design and produce special routing separation systems that fit the structure of each product.

The path is separated The Conveyor What is?

In many plastic injection production products, the product also comes out of the pattern along with the product.

In this case, the product must be used to be separated.

In standard production, this process is usually done manually by the operator.

But not manually separating in high-performance production;

The loss of time,
The cost of work,
The decline in production

Why is it.

Therefore, automatic separation systems are preferred.

The difference between manual route separation and automatic route separation

In manual systems, the product and the route are separated by the operator individually.

This method can be sufficient in low-make production.

But in high production capacities it both creates time loss and requires a constant operator.

In the automatic routing separation systems, the product and routing are separated thanks to the special mechanism on the carrier.

The separation process occurs continuously and without the operator being required.

Advantages of Automatic Distribution

The automatic road separation system provides many advantages to production.

It significantly reduces the cost of labor.
Increases the production speed.
The operator reduces the need.
They always provide the same quality.
Prevent the mix of products.
increases the efficiency.
It saves time.
Reduce the risk of error separation.

In the injection facilities that operate 24 hours, the automatic routing systems can quickly cover the investment costs.

Why Type Z Conveyor is used?

The most popular type of carrier in the road separation systems Type Z is an injection carrier.

The main reason for this is the flat work area located at the top of the Z-type carrier.

The separation mechanism is placed on this straight section.

This means that the product and route can be divided into different routes.

As L-type carriers do not have this workplace, they are often not preferred in automatic roaming applications.

Therefore, the most suitable solution for automatic routing separation systems is mostly the type Z carrier.

How to separate the product and route?

The main purpose of the road separation system is to automatically separate the road from the product that comes from the model together.

The system works while the product and the route come to the top flat part of the Z-type carrier. thanks to the separation mechanism used at this point, the product and the route are separated.

After the separation process is completed;

Products in the production box.
The routes are back to the back.

It is automatically directed.

This means that the operator does not need to separate a single route.

How does the automatic separation system work?

The work principle is quite simple.

The product and the road come together.
A robot or machine leaves the six-conveyer product to the type Z conveyer.
The product comes to the upper straight work area.
The separation mechanism is in operation.
The product and the road are separated.
The product and the route are directed to different curves.

This process occurs without interruption while production continues.

Is the same system used for each product?

No is.

The geometry of each plastic product is different.

The point where the trail is connected, the form, weight and shape of the product change, and the same separation system cannot be used in each product.

Therefore, the automatic road separation systems should not be standard, but designed specifically for the project.

As Advanced Engineering, we evaluate each project separately and design the best separation system for the product.

Different routes of distribution

The distribution of the route is not done by a single method.

Depending on the product structure, different engineering solutions can be applied.

The most commonly used systems;

Mechanical separation systems
Special separation systems
Vibration separation system
Robot-backed separation systems
Special designed separation mechanisms

Not every product is suitable for every product.

The correct system should be determined after the product structure is analyzed.

Vibration system separation

Some plastic products may not be mechanical separation enough.

These systems are used for vibration.

Thanks to the vibration, the product and the route are separated controlled and shipped in different directions.

Especially in applications where small plastic pieces are produced, vibration systems give successful results.

Why is the standard machine not used?

Use a standard machine in automatic road separation systems is often impossible.

Because;

Each product is different.
Every one is different.
Each route is different.
The production system of each factory is different.

Every project requires engineering work.

Instead of a ready machine, developing a specific solution that fits the product gives both more efficient and more reliable results.

Advanced Engineering Engineer Notes

The purpose of the road separation systems is not just to separate the product.

The main purpose;

Increasing the production rate,
Reduce the needs of the operator.
to prevent damage to the product,
Facilitating the recovery process
It always provides the same quality.

A properly designed road separation system can meet investment costs in a short time, especially in high-end production ⁇ .

Technical characteristics

Advanced Engineering manufactured road-distinguished carriers are designed completely specifically for the project.

Main technical characteristics:

Type of carrier: Type Z
Band width: 300 mm – 600 mm
Type of band: PVC band or modular band
Band thickness: 2 mm or 2.5 mm
Six: 23×127 Conveyor Profile or 45×90 Sigma Profile
45×45 Sigma Profile
The diameter of the thumb: Ø60 mm or Ø114 mm
Motor power: usually 0.37 kW
Reducer: 40 Body Unfinite Type Reducer
Motor Brands: Volt or Gamak
Electricity: 220V or 380V
Speed control: Converter (optional)
Protection cabin: Optional

In larger products or systems above 5 meters, engine power and mechanical equipment are re-calculated and selected according to the project.

Which companies are suitable?

transportation systems, in particular;

Automotive side industry
Production of white goods
The Electrical and Electronic Sector
Medical Plastic Production
Production of packaging
Technical Plastic Parts Manufacturing

This is a significant advantage for companies that make high-end production.

As the production unit increases, the time and time the automatic separation systems provide and the labour savings become more evident.

Why Advanced Engineering?

The same road separation system is not suitable for every plastic product.

As a Advanced Engineering, we first analyze the product, model and production process, then design the most appropriate separation system.

in our projects;

Special engineering work is done.
There are no solutions that make unnecessary costs.
Systems that increase production speed are developed.
It is preferable for easy-to-use mechanical structures.
Different separation methods can be applied.

Our goal is not only to produce a carrier, but to provide a solution that will make your production line efficient.

Information needed for the offer

The information below is sufficient to design the correct system.

Photo of the product
Photo of the Fate
Product measurements
The Product Weight
Number of eyes
Production capacity of hours
Robots are not used.
Injection Machine and Model
The settlement plan (if there is)

According to this information, the best system is determined and the technical drawings and price offer are prepared.

Frequently Asked Questions

Can the transportation distinctive be used in any product?

No. The geometry and path structure of each product are different, so the system should be designed specifically for the product.

Why is the type Z carrier preferred?

The separation process is done in the upper flat part of the carrier. the Z-type carrier provides this work area and allows the separation mechanism to work safely.

Type L Conveyor Can it be used?

In general no. The type Z is preferred in the automatic routing separation applications because there is no flat work space to install the separation mechanism in the L type carriers.

Where are the roads going?

After the separation process, the ships are directed to a separate box, and then can be sent to recycling or break-up processes.

Where are the products going?

After separation, the products are taken into a separate box or can be transferred directly to the packaging, quality control or assembly line.

Is manual separation or automatic separation better?

Manual separation in low-power production may be enough, but in large-scale production, automatic systems make significant savings of both time and labour costs.

When is the vibration separation system preferred?

In the case of mechanical separation is not sufficient, vibration systems can be preferred.

Do you use a standard machine?

No. Road separation systems are not standard. Each project has a special engineering work according to the product and model structure.

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Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.