Fanlı Soğutmalı Konveyörler
The Cold Carrier Gallery
Fan-based cooling carriers support the post-production cooling process by increasing the air movement around the carried product. Injection output parts are assessed in applications that need to be moved for a certain time before collection, control or packaging. Advanced Engineering deals with the fan installation along with the band speed and product ordering. The target result is determined taking into account the entrance temperature, material, geometry and working environment of the product.
How to evaluate cooling carrier?
The need for cooling must be clearly defined. The goal is not the same to reach a certain temperature for the next process with the product only being hand-to-handed. The temperature that the piece is in contact with the band, the desired output condition and the production amount must be shared. The fact that the product is fine, contains thick areas or the existence of internal vacations affects the behavior of the heat removal.
The circulation of the environment air with a fan is not the same as a separate system that produces cooled air. The temperature of the air used and the changing conditions of the environment are effective on the result. Therefore, the output temperature through a single fan power or a fan unit is not promised. The necessary assessment should be done with the actual product, production speed and environmental conditions.
Time of stay on the band
The time the product remains in the effective cooling zone is related to the length and transport speed of this section. The band acceleration can increase capacity but reduces the time the product is exposed to air flow. The waiting time required with the production cycle is handled together when the carrier is selected. Only the choice of a short line that fits the current area may not provide the targeted cooling.
If a lot of products come from the machine in each circle, the distribution on the band becomes important. All surfaces of the upper-range collapses are not exposed to the same air flow. Products may need to be spread at appropriate intervals or change the form of feed. The direction of the piece, the possibility of rotation and the amount of space it covers on the band also affect the choice of the transport width.
The direction of the fan and the distribution of the air flow
Fan can be assessed in such a way that the air will be directed from top to top, side or in a suitable open structure. The choice depends on which surfaces the air should reach the product. It is not required that the intense air flow moves light parts or changes the direction. Therefore, the fan's position, distance and direction arrangement are studied along with the actual product behavior.
It is important not only that the air reaches the product, but also that the hot air is removed from the area. In the closed storage, the unsufficient air circulation can reduce the expected effect. The machine's warm air output and dust sources are taken into account in the installation. If there are special conditions in terms of product cleaning, the air source, the filtering and cleaning access should also be identified.
Band and product contact surface
The band material is selected according to the entrance temperature and time of contact of the product. The fan's presence does not make a band not suitable for the hot piece by itself. The band surface should be studied the trace, attachment or drain effect on the piece. If the clear transport surface is considered, the small pieces will not be fixed in the vacuum and will receive sufficient support.
The fact that the product is sensitive to change shape at the moment it is newly produced can affect the mode of transportation. The blow can break the sensitive surfaces of riding up or support from one point. The control of the robot, the range of the product and the fall distance at the output are therefore dealt with with the cooling order. The goal is to keep the product in a stable position throughout the necessary transport time.
Connecting to the production and control line
If the band speed and the fan work is required to be adjusted, the control range should be determined from the beginning. The discharge of the carrier when the machine stops, the ventilator's work for a certain time or the system's stop together are different scenarios. The line's behavior should also be explained when the product is accumulated at the output. Thus the cooling time does not turn into a randomly changing waiting during production.
If the output temperature needs to be monitored, the measurement point and method is assessed as appropriate to the product. The surface measurement and the internal temperature of the piece are not the same information. The control should be determined from the beginning which result will be confirmed. When the operating conditions change, the speed or fan setting may need to be re-evaluated; the settings records facilitate the production repeat.
Information and supply
Fan protectors, connections, air channels and if there is, filters are regularly checked. Dust accumulation can affect the air flow. Band tension, product remains and access to electric equipment are included in the maintenance plan. during cleaning, the fan and moving parts should be brought to a safe state. For the offer, the product sample, entrance and target temperature, circulation, environmental conditions, band measurements and available area should be shared.
Frequently Asked Questions
Is it enough to cool the number of fingers? The result depends on the air distribution, the product geometry and the time of stay in the band. The fan unit alone is not the qualification standard.
Can the same speed be used in different products? If the product material, thickness and entrance temperature change, the necessary transport time may also change.
Can the carrier be connected directly to the packaging line? The output temperature, product range and the acceptance conditions of the packaging machine must be provided together. Connection boxes and control signals are also matched.
The existing product information
| The product | Fanlı Soğutmalı Konveyörler |
| The basic function | Air direction on or around the carried product |
| Area of Application | Checked and cooling after injection |
| Information needed in the election | entry temperature, target temperature, time of stay in the band |
| Technical control point | The cooling result depends on the product material and environmental conditions. |
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