Rubber covered roles
The visual gallery of rubber rounds
Gum Covered Rolls — Gum surface changes the contact between the metal body and the product. Covered thickness and hardness; the product's surface, the need for holding and the working environment are assessed.
Gum covered rolls are special covered carriers rolls used in the carriers systems to increase product attachment, reduce sliding, soften the impact of the blow and protect the surface of the carried product. Unlike standard metal surface rolls, rubber covering makes the contact between the roll and the product more controlled.
As advanced Engineering, we make rubber-covered rolls in different diameter, size, mil structure and coating thickness. The roll body can be produced from steel, galvanized, stainless or different materials according to the area of use. The rubber coating hardness, thickness and surface structure is determined by the kind and the working environment of the product to be moved.
When choosing rubber-covered rolls, only the diameter and length of the rolls are not enough. The weight of the product to be carried, the product surface, the work speed, the environmental conditions, the expected level of attachment from covering and the type of carrier to be used by the rolls should be assessed together. The wrongly selected cover hardness or cover thickness may cause the roll to be shortly stretched or the desired attachment cannot be provided.
What is a rubber roll?
The rubber-covered roll is a special roll sort produced by the covering of the outer surface of a carrier roll with a metal or different body structure with rubber material. Covering provides higher twisting on the surface that touches the product of the roll. Thus, the product's switches on the roll can be reduced and the transport can be more controlled.
Gum covering also provides the impact dissolving feature. especially in the lines where sensitive products are moved, the metal surface may not be required to contact the product directly. In such cases, rubber-covered rolls provide a softer and controlled contact surface.
Where are rubber rounds used?
Gum-covered rolls are preferred in the carrier systems that the product should be better kept on the roll. It can be used in many transport lines where the risk of sliding, drawing, blowing or surface damage is.
- Roleal Conveyor Systems
- The assistant rounds of the band carrier
- The transportation lines that need to be packed
- Coli, cash and package transportation systems
- Precision surface product transportation
- The effects of the attack should be reduced.
- Metal Part Transportation Systems
- Packaging and packaging lines
- Manufacturing and installation lines
- Special machine transportation systems
Gum covered rolls offer a advantage especially in the lines where skiable surface products move. In standard metal surface rolls, if the product can ski, turn or move uncontrollably, the rubber cover can be assessed.
Why is a rubber roll preferred?
The main reason for the preference of rubber-covered rolls is that they provide a higher attachment on the roll surface. This attachment helps the product to progress more controlled on the line. Also, the rubber surface reduces the hard contact between the product and the roll.
In some applications, the carried product should not be drawn, not cut down or the surface should not be damaged. Metal surface rolls may create unwanted contact traces in such sensitive products. Gum covered rolls may be preferable to reduce this contact effect.
Types of rubber rounds
Gum covered rolls can be produced in different structures according to the purpose of use. Cover thickness, cover hardness, roll diameter, mile structure and body material must be determined according to the project.
The rubber covered roll
In flat rubber-covered rolls, the roll surface is in the form of standard flat cover. In general transport applications, it can be preferred in lines that need to increase the product attachment or soften the surface touch.
The rubber covered roll
Thick rubber-covered rolls can be used in applications that require more blow absorption or stronger touch surface. But when the coating thickness increases, the roll's outer diameter will also change, the system size should be assessed accordingly.
Special hardness rubber covered roll
The hardness of rubber coating can be selected according to the application. While more soft coating can provide advantage for sensitive products, more hard coating can be preferred on lines that require more enduring surface.
The rubber covered roulette
In some drawing carrier systems, rubber-covered drawing rounds can be used to improve movement transfer. Covering can provide better perception by increasing the twist between the roll and the product or band.
What should be taken into account when choosing a rubber covered roll?
When the selection of rubber-covered rolls is made, the purpose of covering as much as the roll size should be clear. Covering should be applied not only for image purposes, but for a technical need. Therefore, the performance expected from the product and working conditions should be correctly determined.
- The roll
- The roll tube
- Total Miles
- Mills of
- Mills of detail
- The rolling material
- The rubber of rubber
- The rubber hardness
- Type of product to be transported
- The Product Weight
- The work speed
- The temperature of the environment
- The condition of the
- Information of the
If the same of a existing rubber-covered roll is produced, the diameter of the old roll, the outer diameter after covering, the tube length, the total mile length and the mile diameter must be measured. If the cover is overwhelmed, the old roll photo and the use information must be evaluated together to identify the actual size.
How to determine the rubber cover thickness?
The rubber coating thickness is determined by the system and product the roll will be used. Very thin coating may not be enough in every application; if the very thin coating can exceed the roulette outer diameter and create measurement discompatibility in the system.
Therefore, in the production of rubber-covered rolls, the current carrier size, the roll roll spoon, the product height and the working distances in the system should be taken into account. If the same of the old rolls will be produced, the outer diameter after covering should be ⁇ checked.
The advantages of rubber roll
Gum covered rolls provide significant advantages in some applications compared to standard metal surface rolls. When the right cover is selected, the product transport becomes more controlled and the impact of the roll surface on the product can be reduced.
- Increases the product
- It helps to reduce the slurry.
- It can relieve the impact.
- It can protect the surface products.
- It provides more controlled contact during transportation.
- It can be made in a special size.
- can be used in different sizes and dimensions.
- can be adapted to the rolling carrier systems
How to determine the price of rubber covered roll?
The price of rubber-covered roll varies according to the rubber diameter, tube length, mile diameter, body material, coating thickness, coating hardness, mile processing details and the details of the piece. The standard avare roll with rubber-covered special roll is not at the same cost.
To give a net price, the roll diameter, tube length, total mile length, mile diameter, coating thickness and piece information must be shared. If the measurements are not clear, the pre-evaluation can be made through the old roll photo.
Get a quick offer for rubber-covered roll
It is enough to share your roll sizes, use area and individual knowledge for your need. If the same current roll is requested, sending a photo will speed up the offer process.
for other rounds Conveyor Rollers You can check our page for similar covered solutions Polyurethane covered roles You can look at the page. to create a quick offer The fast roll offer You can use the page.
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The email: info@ilerimuhendislik.com
Interested products and application links
- All types of carrier roles
- Polyurethane / PU covered roles
- PVC covered rollers
- Share your roll sizes and ask for an offer
Technical information on other sites
You can also read the descriptions on our other Advanced Engineering sites for the same product group. We can clarify the technical scope of your measurement-specific product together through your existing parts and working conditions.