The six injection robot

The six injection carrier of the robot

The sub-robot injection carrier is a special carrier system designed to carry carterzyen or industrial robot products that are used in the plastic injection machine safely and regularly. The plastic parts taken by the robot are left on the carrier band and transferred to the quality control, packaging, assembly or product collection area.

As advanced Engineering, we design and produce specialized robot six-conveyor systems that fit the production lines of robot plastic injection. The longness of the carrier, bandwidth, work height, engine position and transport speed; the injection machine, the robot movement area and product measurements are determined.

What is a robot six injection carrier?

The pieces produced in plastic injection machines can be taken manually from the shape, by falling under the machine or with the help of a robot. In the production lines used by the robot, the product is transferred from the shape by the robot's hand to the pre-defined leaving point.

The robot may be enough to leave the product directly in the box in some applications, but it is more convenient to use a robot subconveyor if it needs to check the products, move them at certain intervals, send them to the packaging area or regularly stored.

The carrier system provides products:

• Moving without falling on ground.
• It progresses regularly.
• The operator is transferred to the place where the operator is located.
• It is sent to the quality control area.
• Transfer to the packaging line.
• It is directed to the product storage system.

Where are the six robot carriers used?

Robot subinjections can be used on many plastic production lines that are processed with the product collection by the robot.

Main areas of use:

• Manufacturing of plastic parts
• White plastic pieces
• Electric and electronic plastic parts
• Medical Plastic Products
• Packaging and cover production
• Cosmetic packaging parts
• Production of toys
• Technical plastic parts
• Small household tools
• Robot injection lines for serial production

How does the robot work?

The robot brings the product from the model to the pre-programmed point and leaves it on the carrier band. The carrier can work continuously or move for a certain time with the signal given by the robot.

In accordance with the application, different work scenarios can be used:

• The carrier is constantly working.
• When the robot leaves the product, the carrier works.
• When the sensor sees the product, the band moves.
• The carrier stops after a certain time of operation.
• When the product reaches the second sensor, the carrier stops.
• The carrier works synchronically with the injection machine or the robot.

The work scenario should be determined by the production capacity and the state of accumulation of products on the band.

The Advantages of Robot Six Conveys

Robot subinjections carrier boosts both the production order and product safety on the automatic production lines.

The main advantages:

• The robot is controlling the products.
• It prevents the products from falling to the ground.
• The operator reduces the workload.
• It makes the production area regular.
• It makes the quality control process easier.
• It provides the product transfer to the packaging line.
• It reduces the collision of products in the box.
• The robot can work in a rotating time.
• Speed control can be implemented.
• It can be produced in specific sizes.
• It can be prepared with rotated or fixed feet.
• PVC or modular band can be used.

The robot with six carriers Barrier model Difference Between

The basic work principle of the robot six-barrier carrier with the standard robot six-conveyer is the same. in both systems, the products left by the robot are transferred through the carrier.

The main difference between them is the protection system.

If the risk of products falling out of the band is low and the robot workplace is protected by a separate security system, the standard model may be enough.

In the robot six-barrier carrier, the carrier is added to the sigma profile, cable cave, polycarbon panel or side protection barriers. This model is preferred in applications where the robot works quickly, where the product is likely to jump or where additional protection is needed for the operator's safety.

When choosing the robot six carriers, the following situations should be assessed:

• The height of the product to the carrier
• The product’s fall rate
• Possibility of the piece on the tape
• The Robot’s Work Area
• The operator's proximity to the carrier
• The existing machine safety system
• The size and weight of the product

If you need a barrier or protective cabin, you can also check our Robot Six Barrier Carrier page.

Why is the product stop point of the robot important?

One of the most important measurements in the robot six-conveys is the location of the point where the robot leaves the product. If the robot leaves the product far from the band center, the product may hit the side barrier or fall out of the band.

If the product is left too high, the following problems may occur:

• The product can be on the band.
• It can be drawn on sensitive surfaces.
• The product can be out of the carrier.
• It can be a hit on the band and the six.
• It may make it difficult to regularly carry the products.

Therefore, the robot's leaving height should be reduced as much as possible and the leaving point should be determined according to the band center.

Advanced Engineering Advice

When the offer is received, the robot brand, the robot model, the product leaving height and the target position on the band must be shared. Only the long and width of the carrier can be given in the systems prepared for disconnection between the robot and the carrier.

The six injection carriers of the robot

The band type to be used in the robot six-conveys must be determined by the size, weight and surface structure of the product to be moved. The right band choice both preserves the product quality and ensures the long-lived operation of the carrier.

PVC Band

PVC band is the most popular type of band in the plastic injection industry.

The advantages:

• The Silent Work
• The ideal building for light products
• The economic solution
• easy to care
• Low energy consumption

Modular Band

It is preferred in applications where heavier or heavier products are moved.

The advantages:

• The resistance is high.
• It is long life.
• It can be cleaned easily.
• It is resistant to chemicals.
• Changing parts is easy.

Special band options

The following types of band can also be used.

• Antistic PVC band
• Food compatible band
• Oil resistant band
• The heat resistant band
• Soft surface band preventing drawing

The Six Options

Robot six-injection carriers can be produced in different body structures.

The Sigma Profile

The most preferred option.

The advantages:

• The light structure
• The modern appearance
• Modular system
• easy to care
• It can be later

Electrostatic Painted Steel

They prefer more economic solutions.

Stainless steel

It is used in the areas that need hygiene.

Motor and Reducer

The engine selection of the six-conveyer robots is made according to the following criteria.

• The longness of the carrier
• Band width
• The Product Weight
• The Robot Time
• Production capacity of hours
• Time of work

As advanced engineering, the system is delivered by making the appropriate engine and reducer account in each project.

depending on the desire;

• Converter speed control
• Brake engine
• Energy-saving engine
• Stainless steel motor

can be applied.

Optional equipment

The robot can add the equipment below to the six carriers.

• The side barriers
• Product Direction Plate
• Photographs
• Product Number System
• Communications of PLC
• The robot signal entry
• The emergency stop button
• The alarm lamp
• The wheeled foot system
• The feet of height
• Untouched six
• The Cabin Protection
• Transparent polykarbon protection
• The cable system

The six-conveyor robot

Since each production line is different, the six-robotic carriers must be prepared specifically for the project instead of standard measurements.

As advanced Engineering, the following measurements are determined according to the customer's needs.

• Band width
• The longness of the carrier
• The work height
• The Robot Highness
• Motor position
• The Six Type
• The side barrier height
• The outlet direction

Before the design, the photographs of the production area and the robot installation are examined.

The Most Common Errors in Six Robots

The errors are often seen during the planning.

• The wrong measurement of the robot's point of departure
• The choice of large bandwidth
• Not specified the product weight
• The time of the robot is not considered.
• The output height is required to be later changed.
• Not considering future capacity increase

With the proper engineering work, all of these problems can be avoided in the supply stage.

Advanced Engineering Advice

When designing the robot subconveyer, it is necessary to consider not only the current production capacity, but also the different products that can be used in the future. especially when determining the bandwidth and engine capacity, if the future production plans are taken into account, the need for new investment will be reduced.

Can a robot six injection carrier be produced in special dimensions?

Yes, the robot subinjections carriers should be designed fully according to the production line instead of standard measurements. The installation of each factory, the robot's field of movement and product measurements are different, and the special production provides a more efficient and long-living solution.

As a Advanced Engineering, we specify the measurements below for the project.

• The longness of the carrier
• Band width
• The work height
• The Robot Product Locking Height
• Motor installation
• The Six Type
• The side barrier height
• Round or fixed foot system
• The product output direction
• Capacity of transportation

Technical assessment is carried out in accordance with the information received from our customer before the project starts and the appropriate solution is recommended.

Security in Robot Six Injection Conveys

Every robot may not require a full protective cabin in the six-conveyer, but security is in the forefront of some production lines.

The following solutions can be implemented if necessary.

• The side barriers
• Transparent polykarbon protection
• Sigma Profile Protection Cabin
• The cable cabin protection system
• Safety switched service door
• The emergency stop button
• Photo Security System
• The warning lamp

If the protection is required Robot with six barriers Our model will be more suitable.

The robot is in six carriers.

A properly ⁇ ined robot six-conveyer can be used without problems for many years.

The following procedures are recommended periodically.

• Control of tension
• Rulman control
• Control of the engine connections
• Reducer Oil Control
• The Sensor Cleaning
• Cleaning the surface
• Control of the surrounding connections

Regular care allows unplanned positions to be greatly prevented.

Why Advanced Engineering?

As Advanced Engineering, we produce specialized carrier systems for the plastic injection industry. We analyze each project according to our customer's production line, develop the appropriate solutions that are needed instead of selling standard products.

The main reasons for the companies that prefer us:

• Specialization in Plastic Injection
• Design for the project
• The domestic production
• Experience in Sigma Profile Applications
• The right solutions for robots
• Quality of component use
• Fast delivery
• Technical Support after sale
• The spare parts
• Long-lived systems

By examining your production line, we will identify the most accurate robot six-conveyer solution together.

Information needed for the offer

It is recommended to share the following information so that the offer of the robot sub-injection carrier can be properly prepared.

• Injection Machine and Model
• Robot and Model
• The Robot’s Product Lessing Height
• Product Photo
• Product measurements
• The Product Weight
• Production capacity of hours
• The desired length of the carrier
• Band width
• The work height
• The outlet direction
• Information about electricity
• Factory housing photo (if available)

The best technical assessment system is recommended.

Contact with Advanced Engineering

You can contact our expert team for your needs.

We are pleased to help you with the long-living and custom-measured robot six-conveyer solutions that fit your production line.

Advanced Engineering

The phone: 0212 549 70 25

The WhatsApp: 0506 344 11 03

The email: info@ilerimuhendislik.com

This address: İkitelli OSB, Dersan Sanayi Sitesi S8 Blok No:181 Başakşehir / İstanbul

Frequently Asked Questions

Which robots can be used with the robot sub-injection carrier?

Cartezyen robots, three-axis robots and many industrial robots can be produced in compatibility.

Can the robot six carriers be produced in specific sizes?

The carrier length, bandwidth, work height and robot leaving point are determined according to the project.

Should a robot six-conveyer be preferred to have a PVC band or a modular band?

PVC band for light plastic pieces, modular band for products that create heavy or high stretching is preferred.

Can a robot add a later protection barrier to the six-conveyer?

Sigma profile, cable cage or polycarbon protection systems can be implemented later, but in the design phase it becomes more economical to plan.

Can the carrier speed be adjusted?

Yes. With the inverter speed control system, the band speed can be adjusted according to the robot’s cycle time.

Can a robot leave the product directly to the carrier?

Yes, if the robot's leaving point is properly designed, the product can be saferly left on the carrier.

In which sectors are used?

It is widely used in the automotive, white items, electric, medical, packaging, cosmetic and technical plastic production lines.

What information is needed to receive the offer?

The machine model, the robot model, the product size, the carrier length and the bandwidth information are sufficient to prepare the offer.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.