Robot with six barriers

The six-barrier robot carrier visual gallery

Robot altı bariyerli konveyör, plastik enjeksiyon makinelerinde kullanılan kartezyen veya 3 eksenli robotların kalıptan aldığı ürünleri güvenli şekilde taşıması amacıyla geliştirilen özel konveyör sistemidir. Robot tarafından bırakılan ürünlerin konveyör dışına düşmesini önlemek, operatör güvenliğini artırmak ve üretim hattını daha düzenli hale getirmek için konveyör üzerine sigma profilden koruma kabini ve tel kafes bariyer sistemi uygulanabilir.

As Advanced Engineering, we design and produce robotic six-barrier carriers dedicated to the plastic injection industry. Each project is specially designed taking into account the robot model, the injection machine, the product size and production capacity.

What is a Robot Six Barrier Conveyor?

In the production of robot plastic injection, the robot leaves the product it receives from the model at a certain point. The product can be left directly in the box as it can be left on the carrier.

The robot leaves the product on the carrier gives many advantages. The products are controlled, the operator does not have to constantly wait next to the machine and the production line works more regularly.

But robots that operate at high speeds may have the risk of jumping the product out of the carrier. Also, security measures should be taken to prevent the operator from disadvantagedly interfering with mobile systems.

Therefore, the protection barrier is preferred in the six-robotic carriers.

Where is the robot six-barrier carrier used?

Robot-short-barrier carriers are used especially in automatic-working plastic injection facilities.

The main areas of use are:

• Plastic Injection Factory
• Automotive side industry
• Production of white pieces
• Electrical and Electronic Sector
• Medical Plastic Production
• Production of packaging products
• Production of cosmetic packaging
• Production of toys
• Technical Plastic Parts Manufacturing
• All injections with robots for serial production

The Advantages of the Robot Six Barrier Conveyor

It is a robots that ensure the safe transport of products.

The main advantages:

• It prevents the product from falling out of the band.
• The operator increases safety.
• It makes the production area more regular.
• The robot can work synchronically.
• Sigma profile protection cabin can be applied.
• The safety system can be used.
• The security door can be added.
• Emergency stop system can be applied.
• PVC band or modular band can be used.
• It can be produced in specific sizes.

Advanced Engineering Advice

When the robot orders the six-conveyer, you need to share not only the carrier sizes, but also the robot’s product leaving height and leaving point. If this information is given correctly, the product falls into the full band center and there is no product loss during production.

Why is Sigma Profile Protection Cabin Used?

Because robots move at high speeds in seconds, the separation of the work area from operators is of great importance for both work safety and production continuity.

Therefore, in the robot six-conveys, protective cabins are usually preferred made from the aluminum sigma profile. The sigma profile structure is both durable and modular, and it can be easily added to the system in advanced periods.

In the protective cabins are usually used electrostatic painted wire cabin panels so that the operator cannot unwantedly interfere with the work area while conveniently monitoring production from the outside.

the protective cabin according to the desire;

• The closed caring door
• The photo security door
• Security Switch
• The emergency stop button
• Transparent polykarbon panel
• The alarm lamp
• The warning labels

Safety equipment can also be added.

How does a robot work with a six-barrier carrier?

The robot moves to the predefined coordinate after receiving the product from the pattern in the injection machine and leaves the product on the carrier.

The Conveyor Band System Working, the product is transferred to the operator, the quality control department or the packaging area.

The product is not off the band due to side barriers while moving. If there is a protective cabin, the operator can safely monitor the system.

The carrier is required;

• can work constantly.
• Robot can work with signals.
• The sensor can work when it is seen.
• It can work for a certain time.

This work scenario is determined by the customer’s automation system.

Robot Bands For Six Barrier Conveys

Depending on the structure of the product to be carried, different types of band can be used.

The most popular bands are:

PVC Band

It is the most commonly used band type in the plastic injection industry.

The advantages:

• It works silently.
• is light.
• is economic.
• Care is easy.
• It is ideal for light plastic pieces.

Modular Band

It is preferable for heavy parts or more durable systems.

The advantages:

• It is resistant to the strikes.
• It is long life.
• It can be cleaned easily.
• It is easy to maintain thanks to its modular structure.

The PVC Band

It is preferred to prevent the return of products in the carrier.

The Six Options

Robot six-barrier carriers can be produced in different body structures depending on the area of use.

The options:

• The Aluminium Sigma Profile
• Electrostatic Painted Steel Shase
• Stainless steel shape

Sigma profile is the most popular solution in robotic systems due to its light, aesthetic and modular structure.

Motor and Reducer

When choosing the engine, the length of the carrier is not only considered.

The criteria below should be assessed together.

• The Product Weight
• Production capacity of hours
• Band width
• The longness of the carrier
• Time of work
• The Robot Time
• The situation

As advanced engineering, the system is delivered by making the appropriate engine and reducer account in each project.

Optional equipment

According to the customer's request, the equipment below can be added to the system.

• Converter speed control
• Start-Stop button
• Emergency stop system
• Photographs of the product
• Product Number System
• Communications of PLC
• The robot signal entry
• The alarm lamp
• The sound warning system
• The closed caring door
• The wheeled foot system
• The feet of height

Advanced Engineering Advice

The point where the robot leaves the product must be the carrier band center in exactly the same axis. Otherwise the products may occasionally hit the barrier or fall out of the band. Therefore, in the offer stage, the robot model, the product leaving height and the work area of the robot arm must be assessed.

The most common mistakes

The most common errors we face in ordering a robot six-barrier carrier are:

• The point of the robot is not measured.
• The distance between the machine and the carrier is wrong.
• The choice of large bandwidth
• The barrier height is not calculated according to the product size
• The time of the robot is not considered.
• The forgotten door
• The speed of the carrier is not selected according to the production capacity

These errors can lead to additional revisions after the system is activated. With proper design, all of these problems can be prevented in advance.

Special Measurement Robot Six Barrier Conveyor Manufacturing

Each plastic injection production line is different. The installation of the injection machine, the work area of the robot, the size of the product and the physical conditions of the factory often do not make it possible to use a carrier in standard measurements. Therefore, as Advanced Engineering, we design all the robot six-barrier carrier systems specifically for our customers' production line.

The length, width, height, transport capacity, engine power and protective cabin measurements are determined entirely according to the project.

according to the desired measures;

• bandwidth between 300 mm and 1000 mm,
• The transmitter length is between 1000 mm and 10,000 mm.
• the adjustable work height,
• a fixed or wheeled foot system,
• Right or left engine option.
• PVC or modular band.
• Sigma Profile Protection Cabin
• The protective system of the cable or polycarbonic

can be produced.

Each carrier is tested by running before delivery and delivered to the customer ready for use.

What should be taken into account when choosing a robot six-barrier carrier?

The determination of the following information before the delivery of the carrier order is important in terms of the right system selection.

• The injection machine's brand and model
• Robot brand and model
• The Robot’s Product Lessing Height
• The size of the product
• The weight of the product
• Production capacity of hours
• The desired bandwidth
• The longness of the carrier
• The protection cabin is not required.
• Where the carrier will be discharged
• Need Speed Control
• The power supply

This information allows a fully compatible system to be prepared for the production line.

Why Advanced Engineering?

As a advanced engineering, we are not only producing a carrier.We are analysing your production line and determining the most suitable solution together.

The main reasons for the companies that prefer us are:

• Specialized Production in Plastic Injection Industry
• All the special project
• The domestic production
• Quality of component use
• Fast delivery
• Technical Support after sale
• The spare parts
• Robot production lines
• Specialist team in Sigma Profile Applications
• Long-lived and care-friendly designs

Each project is prepared by making engineering accounts in a way that will increase production efficiency.

Information needed for the offer

You just share the following information to make us able to prepare the best robot six-barrier carrier for you.

• Injection Machine Brand
• The Robot Brand
• The Robot’s Product Lessing Height
• Product Photo
• The product size
• The weight of the product
• The desired length of the carrier
• Band width
• The work height
• The Barrier Height
• Protection Cabin Request
• Information about electricity

The technical drawings are prepared in accordance with this information and the price offer is presented in short.

Contact for the Robot Six Barrier Conveyer

You can contact us to get information about robots six-barrier carrier systems made in a safe, long-lived and specific measurement for your robot plastic injection production line.

As an advanced engineering, we are pleased to provide solutions that suit your needs.

Advanced Engineering

Phone: 0212 549 70 25

WhatsApp: 0506 344 11 03

Email: info@ilerimuhendislik.com

Address: Iqitelli OSB, Dersan Industrial Site S8 Blok No:181 Başakşehir / Istanbul

Frequently Asked Questions

Why is a robot six-barrier carrier used?

It is used to ensure that the products left by the robot are safe to move, to prevent the products from falling out of the band and to increase the safety of the operator.

Is the protective cabin compulsory in the robot six carriers?

However, a protective cabin is recommended in high-speed robot systems and applications near the operator's workplace.

What materials are the protective cabin made from?

The aluminum sigma profile is usually used by cable coat panels. Transparent polykarbon panels can also be applied as desired.

Can a robot six-barrier carrier be produced in special sizes?

All the carrier are specially designed according to the injection machine, the robot and the product size.

Can the carrier speed be adjusted?

Yes. thanks to the inverter engine system, the band speed can be adjusted to the desired level.

Should PVC band or modular band be preferred?

PVC band is enough for light plastic pieces. Modular band can be preferred in more heavy or overwhelming products.

Is the robot brand important?

The model and product point of the robot directly affect the design of the carrier.

What information is needed to receive the offer?

The injection machine model, the robot model, the product size, the carrier length and the bandwidth information are sufficient to prepare the offer.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• The road transfer
• Metal separator carrier

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.