Special measurement injection carrier

Special measurement injection carrier visual gallery

The way of work of each plastic injection production line, the machine installation and the produced product are different. Therefore, the use of standard carriers produced in the same sizes for each business may not always be the right solution.

Instead of selling the conveyor in ready-made sizes as Advanced Engineering, we design and produce injection conveyor in fully specific sizes that fit your production line.

The design process is not only the length or width of the carrier; the structure of the product, production capacity, robotic use, the need for distribution and the plant’s settlement plan are evaluated together.

Why a special size carrier?

Prepared-made carriers can be used in many ⁇ , but systems that do not fully conform to the production line can cause loss of efficiency over time.

If a carrier is designed as a special size;

• It is fully compatible with the production line.
• Avoid unnecessary loss of space.
• The operator improves ergonomics.
• It works in line with the robots.
• It facilitates packaging and quality control processes.
• It supports production speed.

In what measures do we produce?

Our carriers are not limited to standard measurements.

According to the project;

• The longness of the carrier
• Band width
• The work height
• The transfer
• Motor power
• Type of Band
• The foot system
• The Cabin Protection

It is fully determined according to the customer’s needs.

Each project is considered as a separate engineering work.

What types of carrier are we specializing?

According to the production line, many different types of carriers can be produced specifically.

• Type L injection transmitter
• Type Z injection transmitter
• The straight conveyor
• Makine Altı Konveyörü
• The six robot carriers
• Robot with six barriers
• Cold Conveyor
• The road transfer
• PVC Belt Conveyor
• Modular Belt Conveyor

Not each is designed by the same logic, but according to the needs of the product and production line.

The planning process

Each special measurement carrier project follows the process below.

Review of the production line

The machine is placed, the product output direction and the work area are assessed.

Product Analysis

The product’s measurements, weight, temperature and circulation time are studied.

Identification of the type of carrier

The best type of carrier for the production line is selected.

Technical Design

All technical details of the carrier are determined and production drawings are prepared.

Production and Testing

After the production is completed, the system is tested and the shipment is ready.

Advanced Engineering Engineer Notes

Instead of trying to adapt a conveyer in ready-made sizes to the production line, designing a conveyer that fits the production line is always a more accurate solution.

This approach both increases production efficiency and significantly reduces the need for revisions that may occur in the future.

Special size carrier Criteria taken into consideration in design

The production form of each plastic injection facility is different, so the production line should be detailed before the design of the carrier begins.

We are developing engineering with the following criteria.

• The product size
• The weight of the product
• Number of eyes
• The time of circumstance
• The use of robots
• Operator’s way of work
• The product will be provided to the box or to the operator.
• Need to separate the road
• Require cold
• Factory settlement
• Structure of electricity
• Capacity increases that can be done

The best type of carrier is determined according to this information.

Type of band used

The project preferred different types of band.

PVC Band

It is the most used band type.

It is preferred especially for the transport of light and medium-weight plastic parts.

Usually in standard applications. 2mm and 2.5mm PVC band is used.

Modular Band

Modular bands are preferred in heavy products, high turnover speeds or in special applications.

The type of band to be used is determined entirely according to the product’s structure.

Motor and Tahrik System

Motor choice is one of the most important engineering accounts of the carrier.

Usually in our standard applications.

• The 0.37 kW engine
• 40 body unfinished type reductor

is preferred.

Motor power is re-calculated in the carriers of about 5 meters and above or in the applications that carry heavy products.

Most of our projects are used by Volt or Gamak brand engines.

The Conveyor

according to the application of the carrier;

• 23×127 mm aluminum carrier profile
• 45×90 mm sigma profile

is preferred.

The foot system is usually 45×45 mm sigma profile is used.

This structure provides significant advantages in terms of strength, modularity and maintenance ease.

Why a special measure instead of a prepared measure?

Prepared carriers may not be fully compatible with each production line.

in the special designed carrier;

• No unnecessary loss of space.
• The operator is more comfortable.
• Robot movements are more efficient.
• Product damage is reduced.
• The subsequent revision will be at the minimum level.

So, in the long term, specifically designed systems are a more efficient investment.

Advanced Engineering Engineer Notes

The quality of a carrier is not just about the engine or band used.

The main thing is to properly adapt the carrier to the production line.

A correct-size carrier can work hard for years, while a misdesigned system may not provide the desired performance even if the highest quality equipment is used.

Information needed for the offer

The following information is sufficient to design a specific measurement injection carrier.

• The injection machine's brand and model
• Photo of the product
• Product measurements
• The Product Weight
• Number of eyes
• Robots are not used.
• The output height
• The desired length of the carrier
• The product will be delivered to the box or to the operator.
• Factory housing photo (if available)

According to this information, the most appropriate carrier system is designed by technical assessment.

Frequently Asked Questions

Are you selling the carrier in ready sizes?

All the carriers we produce are designed specifically according to the customer’s production line.

Can you produce the size we want?

The carrier length, bandwidth, work height and other technical features are determined fully according to the need.

Are you working on robots?

Yes. We design carter systems compatible with carter robots and industrial robots.

Can the cooling system be added?

Yes. according to the product's need, the ventilated cooling system can be integrated.

Can the road separation system be added?

Yes, according to the product geometry, automatic routing separation systems can be applied.

What motor marks do you use?

Our projects are mainly preferred by Volt and Gamak brands and different brands can be used according to customer demand.

Which band is most used?

In standard applications, 2 mm and 2.5 mm PVC bands are used. Modular bands can be preferred in heavy service applications.

Do you offer technical support and support?

We provide after-sales technical support for all the carriers we produce.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.