Modular Bands Injection Converter

Modular Belt Injection Conveyer Visual Gallery

Modular band injection carriers are robust carriers systems used for the safe and long-lived transport of products from plastic injection machines. It is preferred especially in facilities where heavy parts, high-temperature products or production lines with intense working pace are located.

Modular bands that offer higher mechanical resistance than the PVC band carriers are made by the connection of plastic modules with pimples. This structure allows the entire band to be replaced without changing the entire band.

As Advanced Engineering, we design and produce custom-measured modular band injection carriers that fit your production line.

What is a modular band injection carrier?

The transport surface in the modular band carriers consists of plastic modules that cross each other instead of a single piece of PVC.

This building;

• High resistance,
• easy to care,
• Long service life

and guaranteed.

In particular, in the constantly working injection facilities, modular bands offer a significant advantage.

Where is used?

Modular band injection carriers are widely used in the following industries.

• Plastic parts of the car
• Production of white goods
• Technical plastic parts
• Production of the box and palette
• Plastic pieces with thick cider
• The big products
• The reversal systems
• Robot injection lines

Advantages of Modular Belt Converter

The main advantages are these.

• It is resistant to the blow.
• It is long life.
• It is easy to maintain thanks to its modular structure.
• The damaged section can be changed.
• It is resistant to chemicals.
• Suitable for constant work.
• We carry heavy products safely.
• It can be cleaned easily.
• Compatible with robotic systems.
• It can be produced in specific sizes.

Difference Between PVC Bands and Modular Bands

PVC band carriers are preferred in light and sensitive plastic products.

Modular band carriers;

• in heavy products.
• with high production capacity,
• In the intense working conditions

It offers a longer-lived solution.

The use of both systems is different. the right band choice should be made according to the characteristics of the product to be moved.

In which cases should the modular band be preferred?

Modular band is recommended in the following cases.

• When heavy plastic pieces are moved
• If the production is 24 hours ongoing
• If the products are moving
• If the box needs to be cleaned frequently
• Long service life is required
• If the PVC band is not working enough

As Advanced Engineering, we recommend the best band type by analysing the product structure in each project.

Advanced Engineering Engineer Note

It is not right to use modular bands in every application. Many even PVC bands where light plastic parts are moved are both more economical and sufficient solutions.

The modular band is rewarding the investment when it is preferred in the applications that are really needed.

Why is quality of material in modular bands important?

The performance of the modular bands depends not only on the design, but also on the quality of the material it is produced.

Modular bands produced from low-quality raw materials may experience problems like breakdown, pim relief and module breakdown over time, especially in constantly working injection lines, this situation can lead to unplanned production positions.

As advanced Engineering, we prefer quality and reliable modular bands according to the application needs, so the system’s maintenance needs are reduced while the use life is also extended.

The Advantages of Modular Bands

In a large part of our projects we use local production modular bands.

The main reasons we prefer domestic production are:

• Fast access to spare parts
• Shorter delivery time
• Easy technical support
• The appropriate cost
• Quality production standards
• It is possible to supply spare parts for many years.

When the right brand and the right material are selected, the local production modular bands give successful results in many applications.

The most common problems in modular bands

A modular tape with properly designed and quality materials can work hard for many years.

But in the following cases, defects may be seen.

• Low quality modular band
• The wrong bandwidth
• Excessive load
• The wrong design of the tambour
• The wrong equation
• Not regular care

The most common result of these problems is the formation of breaks in modular band modules.

Why are the modular bands broken?

One of the most common failures in the field is the modulary band break.

The main causes of the breakdown are:

• Use of poor raw materials
• The product is more heavy than the band capacity.
• The load of the shell
• The wrong band
• Excessive application
• The wrong choice of teeth

With the proper engineering account and the use of quality components, a large part of these problems can be prevented.

Advanced Engineering Engineer Note

The modular band choice should not only take the price into account.

Although low-quality modular bands appear economical in the first investment, modular breaks, production positions and maintenance costs may increase the total operating costs in the upcoming periods.

Therefore, when choosing the band, the product weight, the working time and the conditions of use should be assessed together.

Choosing the engine in the modular band carriers

When the engine is selected;

• The longness of the carrier
• Band width
• The weight of the product to be carried
• Daily working time
• The situation
• The Robot Time

must be evaluated together.

Generally the motor in the direction of the This installation makes power transfer more efficient and makes the band more stable.

But in short carrier carries light load and in appropriate mechanical designs, the engine can also be used in the drive direction.

Modular transportation of transportation

Periodic maintenance should not be neglected in order for the long-lived operation of the modular band systems.

Recommended care procedures:

• Visual control of modules
• Control of Pimples
• Control of the teeth
• Control of the rotating beds
• Control of the engine connections
• Reducer Oil Control
• Control of chain or caplin connections
• Control of the band

One of the most important parts that require maintenance in the carriers is rolled beds. Thanks to regular checks, defects can be detected without growing and unplanned production positions can be prevented.

Technical characteristics

Advanced Engineering manufactured modular band injection carriers are designed entirely according to the customer's needs.

Main technical characteristics:

• Band width: 200 mm – 1200 mm
• Longitude of the carrier: 500 mm – 10,000 mm
• Transportation capacity: Designed according to the product.
• Sixth: Aluminium Sigma Profile or Painted Steel
• Motor: Reducer AC Motor
• Speed control: Converter (optional)
• Foot system: fixed or wheeled
• The height: Optional
• Electricity: 220V or 380V
• Protection: Side Barrier, Tel Cave or Polycarbon Protection (Optional)

Modular Belt Conveyor

Regular maintenance in modular band carriers ensures the system's long-lived operation.

periodically in the

• Modular band modules must be checked.
• The band should be examined.
• The roof beds must be checked.
• The engine and reducer connections must be reviewed.
• The chain or caplin system should be checked.
• The band is to be checked.

Rulled beds are one of the parts that require the most care in the carriers. Regular inspection greatly prevents unplanned production positions.

Why Advanced Engineering?

As a advanced engineering, we do not sell standard products, we develop special solutions for your production line.

The modular band injection carriers we produce;

• Designed specifically for the project.
• It is local production.
• It is produced using high quality components.
• Compatible with robotic systems.
• Technical support after sale.
• The spare parts are supported.
• It is designed on the long-lived work principle.

Information needed for the offer

You just share the following information to design the right carrier.

• The injection machine's brand and model
• Photo of the product
• Product measurements
• The Product Weight
• Production capacity of hours
• Robots are not used.
• The Conveyor The length
• Band width
• The output height
• Information about electricity
• Factory housing photo (if available)

According to this information, the best system is determined and the technical drawings and price offer are prepared.

Frequently Asked Questions

What products are the modular band carriers suitable for?

It is preferred in the transport of heavy, volume and constantly produced plastic parts.

The modular band. PVC band Is it more enduring?

In the intensive working conditions, modular bands are longer life, while in light products, the PVC bands are a cost-effective and sufficient solution.

Is the modular band broken?

If poor quality material is used or the load is transferred over the band capacity, the modules may be broken. The right product selection greatly eliminates this risk.

Do you use the indigenous modular band?

Yes, in a large part of our projects we prefer quality domestic production modular bands, which makes the supply of spare parts and service processes progress faster.

Why is the engine preferred to drive?

The engine’s work in the drawing direction makes the power transfer more efficient and makes the band more stable, while in short systems carrying light load, it can also be applied in the drive direction.

Which is the most frequently defective piece?

The parts that most often require care in the carriers are rolled beds. With regular care, these defects can be greatly prevented.

Can the modular band be produced in special sizes?

The band width, length and transport capacity are determined completely according to the project.

Can it be used in robots?

Modular band carriers can be produced in compatibility with kartezyen robots and industrial robots.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.