The six injection transmitter

The six injection transmitter of the machine

The submachine injection carrier is a special carrier system that allows the products, routes or both of the plastic injection machine to be safe to the desired point by taking together. These systems, designed according to the lower empty of the injection machine, contribute to the more regular, secure and efficient operation of the production line.

As Advanced Engineering, we design and produce specialized production sub-injection carriers that suit the sizes of each machine. The carriers length, bandwidth, transport height, engine power and band type are determined completely according to your production line.

What is the Machine Six Injection Conveyer?

Products that come out of the injection machine often fall directly under the machine. The collection of these products by the operator can lead to both time loss and irregular production.

The submachine carriers automatically take the products from the submachine to the box, packaging line, quality control area or to the next production station.

In some applications, the product is only transferred, while in some applications, the product can be transported along with the same carrier.

Where are the six carrier machines used?

The machine six-injection carriers are used in many different industries.

Main areas of use:

• Plastic Injection Factory
• Manufacturing of plastic parts
• White goods side industry
• The Electrical and Electronic Sector
• Medical Plastic Production
• Production of packaging
• Production of toys
• Technical Plastic Parts Manufacturing
• The reversal systems
• Robot production lines

Makine Altı Konveyör Çeşitleri

According to the production line, the machine can be used in different types of six-conveyer.

L Tipi Makine Altı Konveyör

The products taken from the machine are preferred in applications that need to be moved up to the level.

The road separation is one of the most economical and most used solutions in unproved systems.

Z Tipi Makine Altı Konveyör

The product is preferred in applications where the road is moved or the road separation system will be used in the future.

Through its three-part structure, it is suitable for both transportation and separation systems.

Robot Six Machines Six Conveys

The product is used in the automatic production lines that the robot leaves the product to the carrier under the machine.

The speed control can be done in accordance with the time of the robot.

The advantages of the six carrier

The six-cover system provides many advantages to the production line.

• The operator reduces the workload.
• It prevents the products from falling to the ground.
• It makes the production line regular.
• Compatible with robotic systems.
• It continually supports production.
• Increases the safety of work.
• It can carry products to different heights.
• It can be produced in specific sizes.
• It offers PVC or modular band options.
• It can be integrated into automatic systems.

Advanced Engineering Advice

Before the six-cover machine orders, not only the machine model, but the machine’s height from the ground, the point where the product falls and the target emission height, you can also share the right type of carrier, which is made available to you. This information makes it much more clear to determine whether the type L or the type Z will be used.

How does the machine work with the six injection transmitter?

The submachine injection carriers work for the purpose of automatically taking and moving products out of the plastic injection machine to the desired point. The product falls into the carriers under the machine after the output from the model and is transferred to the area where the operator is located, to the quality control table, to the packaging area or to a different production line thanks to the band movement.

In robotic systems, cartagena can leave the robot product directly on the carrier, so the product is controlled without falling on the ground and the production process becomes completely automatic.

The six-machine carriers can also work with sensor-controlled or robot signal as they can work continuously according to the production line structure.

What should be taken into account when choosing a machine six injection carrier?

The selection of the six-machine carrier should not be done only according to the carrier length. The following criteria should be evaluated together to ensure the production line can work efficiently.

• The injection machine's brand and model
• The machine’s height
• The point where the product is down
• The product size
• The Product Weight
• Production capacity of hours
• Robots are not used.
• The product is not out of the road.
• Need to separate the road
• The output height
• Point of discharge
• Factory Planning

When this information is correctly assessed, the carrier works without problems at the first installation and the need for subsequent revision is largely disappeared.

Band options

The band type to be used in the machine six-injection carriers is determined by the structure of the product to be moved.

PVC Band

It is the most commonly used band type.

The advantages:

• Suitable for light plastic pieces.
• It works silently.
• is economic.
• It can be easily changed.
• The maintenance cost is low.

Modular Band

It is preferred in heavier products or in difficult working conditions.

The advantages:

• It is resistant to the blow.
• It is long life.
• It can be cleaned easily.
• It is resistant to chemicals.

The PVC Band

It is used to prevent the product from moving back in the curved section.

Specifically, the L type and the Z type machines are one of the most popular solutions in six carriers.

The Six Options

The machine sub-injection carriers can be produced with different body options depending on the area of use.

• The Sigma Profile
• Electrostatic Painted Steel
• Stainless steel

The most popular solution is the aluminum sigma profile shade.

Sigma profile system

• is light.
• It is modular.
• It looks aesthetic.
• It can be added later.

Motor and Reducer

The length of the carrier is not only considered when determining the engine power.

The criteria below are assessed together.

• Band width
• The longness of the carrier
• The Product Weight
• The transfer
• Production capacity of hours
• Continuous work time

As an advanced engineering, the system is delivered by making the appropriate engine and reducer account for each project.

depending on the desire;

• The speed control device (inverter)
• Brake engine
• Stainless steel motor
• Energy-saving engine

can be implemented.

Optional equipment

According to the customer's request, the six carrier may be added to the following features.

• Converter speed control
• Sensor control work
• Communications by Robot
• PLC connection
• Product Number System
• Metal Detector
• Camera Control System
• Barcode Reading System
• The wheeled foot system
• The feet of height
• Untouched body
• The side barriers
• Transparent protective cover
• Sigma Profile Protection Cabin

Type L or Type Z?

One of the most frequently asked questions in machine six applications is which type of carrier should be preferred.

Type of Conveyor

In these cases it is preferred:

• If the road is not
• If the product is moving directly up
• If more economic solutions are needed

Type Z Conveyor

In these cases it is preferred:

• If the product is out with the product
• If the route is separated
• If the separation system is planned

The details of the production line must be assessed for the right choice.

Advanced Engineering Advice

Some customers prefer a L-type carrier in the first stage, but when the need for distribution of the route arises in the advanced process, the system may have to be completely changed.

If your production plan has an idea of automatic distribution in the future, the first investment phase of the design according to the type Z structure will be more economical in the long run.

The most common mistakes

The most common errors we face in six machine carriers orders are:

• The error of measuring the machine's height from the ground
• Not to mention the point where the product is dropped
• The output height is required to be later changed.
• Not to mention the robot.
• The need for distribution is ignored.
• The choice of large bandwidth
• Not counting on the future capacity increase

With the proper engineering work, all of these problems can be avoided in the supply stage.

The six injection transmitter measurements

The machine-injections can be produced in standard sizes, but the most efficient solution is the systems prepared with specific sizes for the production line. The installation of the injection machine, the fall point of the product and the physical structure of the factory are different in each enterprise, the carriers sizes must be determined accordingly.

As advanced Engineering, the following measurements are fully determined according to the customer's needs.

• The longness of the carrier
• Band width
• The work height
• The output height
• The angle
• Motor position
• The Six Type
• The foot system
• Round or fixed use
• The side barrier height

Each project is prepared with technical drawing according to the production area.

Design for robots and non-robots

The six-machine carriers can be used on both operating and fully automated robot production lines.

in the robotic systems;

• The Robot’s Product Lessing Height
• The distance of access to the robot
• The Robot Time
• The Product Point

It is considered in the design stage.

In operating systems, the ergonomic work height and easy product acquisition are held in the forefront.

Electrical and Automatic Options

The machine can be produced by the desired level of automation.

The main options:

• Speed with the inverter
• PLC control work
• Start with a robot signal
• Photocontroled work
• Start / Stop button
• Emergency stop system
• The alarm lamp
• The product sensor
• The time roll
• Level Sensor
• Ethernet or Profinet communication (optional)

This allows the carrier to work fully integrated into the production line.

Care and Service

The machine six carriers can work without problems for many years when regular maintenance is done.

The recommended periodic care:

• Control of the band tension
• Control of the rounds
• Control of the engine connections
• Control of the reducer oil level
• The Sensor Cleaning
• Cleaning of the band surface
• Control of the surrounding connections

These processes extend the system's life and reduce unplanned positions.

Why Advanced Engineering?

As a advanced engineering, we are not only producing a carrier. we analyze your production line, we determine the best system for your needs together.

The main reasons for the companies that prefer us:

• Specialization in Plastic Injection
• All of the special production
• The indigenous manufacturing
• Experience in Sigma Profile Applications
• Design for Robot Systems
• Fast delivery
• Technical Support after sale
• The spare parts
• Quality of component use
• Long-lived systems

Each project is prepared by making engineering accounts in a way that will increase production efficiency.

Information needed for the offer

In order to be able to prepare an offer for the six-injection carrier, it is enough to share the following information.

• The injection machine's brand and model
• The machine’s height
• The size of the product
• The Product Weight
• Production capacity of hours
• Robots are not used.
• Will the road go?
• The desired length of the carrier
• Band width
• The output height
• The power supply
• Factory housing photo (if available)

In accordance with this information, a technical solution and price offer is prepared for your production line.

Contact with Advanced Engineering

You can contact our expert team for your needs for the machine sub-injection carrier. Let's determine the most appropriate system for your production line together.

Advanced Engineering

Phone: 0212 549 70 25

WhatsApp: 0506 344 11 03

Email: info@ilerimuhendislik.com

Address: Iqitelli OSB, Dersan Industrial Site S8 Blok No:181 Başakşehir / Istanbul

Frequently Asked Questions

What machines can the six-injection carrier be used?

It can be produced in the appropriate sizes for almost all plastic injection machines. The brand and model of the machine is considered in the design phase.

What is the difference between type L and type Z?

The L type carrier is used to take the product from the machine and move it up, while the Z type has a three-part structure in which the road is moved along with the product and where necessary the road separation system can be applied.

Can the machine six carriers be produced in special sizes?

All carriers are manufactured specifically according to the machine’s size, product structure and factory location.

Can it be used in robots?

Yes, the machine-sized carrier designed taking into account the product-out point of the robot can work fully in line with the production lines of the robot.

Can the carrier speed be adjusted?

Yes. thanks to the inverter speed control system, the band speed can be adjusted to the desired value.

Which type of band is more suitable?

PVC band for light plastic pieces, modular band for heavier or swinging products is preferred.

Can a protective barrier be used in the six-conveyer machines?

Yes. in robots or applications that require security, the sigma profile and the cable cabin protection system can be added.

What information is needed to receive the offer?

The machine model, product size, carrier length, bandwidth and product output height are enough to prepare the offer.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.