Injection Machine Output Conveyor

Injection Machine Exit Conveyer Visual Gallery

Injection machine output carrier is a carrier system that allows the products that come from plastic injection machines to be transported safely, regularly and controlled. These systems used to improve the efficiency of the production line, prevent the damage of products and reduce the operator's workload are one of the essential equipment of modern injection facilities today.

As Advanced Engineering, we design and produce special-metry output carriers that fit each brand and model of plastic injection machine.

What is the injection machine output carrier?

It is a carrier system that prevents the accumulation of products from the plastic injection machine in front of the machine and allows them to be moved to the desired point.

The product;

• can be taken by the operator.
• It can be left by a robot.
• It could fall from the machine.

The output carrier can be used in all three scenarios.

The products directly;

• In the box,
• The quality control table.
• The packaging section,
• on the line,
• Next production station

can be transferred.

Where is the injection machine output carrier used?

Exit carriers are used in many sectors.

main areas of use;

• Plastic parts of the car
• Production of white goods
• The Electrical and Electronic Sector
• Medical Plastic Production
• Production of packaging
• Production of toys
• Technical plastic parts
• Cosmetic Products
• Production of food packaging

The benefits of using the output carrier

Injection machine output carriers provide many advantages to production.

• It prevents the products from falling to the ground.
• The operator reduces the workload.
• It keeps the production area regular.
• Compatible with robotic systems.
• Prevent the drawing of products.
• It accelerates the packaging process.
• It makes quality control easier.
• It continually supports production.
• Increases the safety of work.
• It is in the factory.

What type of output carrier should be selected?

The same carrier is not suitable for each production line.

Depending on the product’s output, different solutions can be applied.

The straight output carrier

The product out of the machine is preferable if it is to be transferred directly to the operator or the box.

Type L Exit Conveyor

The product is used if it needs to be lifted to a higher level.

Type Z Exit Converter

If the product is out of the road or if the road separation system will be used in the future, it is preferable.

Robot output carrier

Cartezyen is applied to the systems used by robots or industrial robots.

The Conveyor How to determine measurements?

The height and output point of each injection machine are different.

The information below is designed to be considered.

• Machine and model
• The product size
• The Product Weight
• The output height
• The longness of the carrier
• Band width
• The use of robots
• Production capacity of hours

The production of a project in place of standard measurements gives more efficient results.

Advanced Engineering Engineer Notes

When designing the injection machine output carrier, it should be taken into account not only the movement of the product, but also the height in which the operator can get the product conveniently.

Transmitters designed very high or very low may have a negative effect on the operator’s ergonomics over time and reduce production efficiency.

Advanced Engineering Engineer Notes

The motor is preferred to be as much as possible.

the correct position of the engine;

• to make the band more stable,
• to make power transfer more efficient,
• Extending the system life

and provides.

However, short and light load systems can also be used in the drive direction.

How to determine the output height?

One of the most important measurements in the injection machine output carriers is the output height. When the correct height is not determined, the operator’s ergonomy may be deteriorated or it may become difficult to correctly transfer the product to the box.

When determining the output height, it is necessary to consider how the product is taken.

If the operator is buying the product

If the product is taken directly by the operator, the carrier output height is usually 800 mm preferred around.

This height allows the operator to work comfortably without leaving or leaving and improves ergonomics in long-term production.

If the product is discharged

If the product is transferred directly to a plastic box, metal box or transport box, the carrier output height should be determined according to the dimensions of the box.

Thus the result;

• The product does not fall outside the box.
• There is no impact on the products.
• The operator does not need to constantly repair the box.
• A more regular production flow is provided.

As an advanced engineering, the best work height is determined taking into account the product's output point and the cash measurements to be used in each project.

Advanced Engineering Engineer Notes

A standard output height is not appropriate for every project.

Operators are working in the system. 800 mm While the work height offers an ergonomic solution, the height must be designed according to the box that will be used in the applications that are dischargeed into the box.

This reduces the product fall distance, prevents product damage and minimizes the operator’s intervention.

How to determine the band width?

The bandwidth in the injection machine output carriers is not standard. The correct bandwidth should be determined according to the measurements of the product to be moved and the characteristics of the production line.

The criteria below are taken into account.

• Product and length
• Number of eyes
• The same product in the same circle.
• The area that the products cover on the band
• The product order left by the robot
• Required transportation capacity

The most popular bandwidths in type L and type Z injection carriers 300 mm to 400 mm is among.

The standard size is not available in flat-type carriers. the band width is fully determined according to the customer's needs, product sizes and the structure of the production line.

Therefore, the proper result is the conduct of a separate engineering assessment for each project.

Advanced Engineering Engineer Notes

Many users think it would be better to use a wider band, but the choice of a big band due to this both increases the cost and occupies unnecessary space.

The right thing is to determine the most suitable bandwidth that the product can be safely transported.

How to determine the transmitter motor power?

The engine is not selected only by the carrier length.

The criteria below should be assessed together.

• The longness of the carrier
• Band width
• The weight of the product to be carried
• Production capacity
• Time of work
• The transfer

The most advanced engineering in standard injection carriers 0.37 kW reductor engine We use it.

This power provides sufficient performance in the majority of the type L, type Z and flat type injection carriers.

but approximately 5 meters and above In the carriers or applications where heavier products are moved, the engine power is re-calculated and higher-powered engines are preferred.

The engine selection for each project is determined by making engineering account.

Advanced Engineering Engineer Notes

The choice of the carrier engine is not always a advantage. A right-powered engine reduces both energy consumption and ensures the system to work more efficiently.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.