Type of injection transmitter

The Injection Conveyer Visual Gallery

Flat type injection carriers are one of the most common carriers systems that allow the products that come from plastic injection machines to be transported in a safe and controlled way horizontal.

A flat carrier, though it seems simple, which is not properly designed, can cause product falls, irregular flow, operator ergonomics disrupt, and production losses.

As Advanced Engineering, we evaluate each project according to the needs of the production line, we produce flat-type injection carriers that are fully suitable for application instead of standard measurements.

What is a flat type injection carrier?

A flat-type injection carrier is a carrier system that carries the product in the horizontal axis without creating any curvature.

These systems are usually

• delivering the product to the operator,
• transportation of products to the quality control area,
• The packaging line,
• The pieces that the robot left.
• Transfer between production stations

used for purpose.

In each project, the long, width and height of the carrier is determined according to the production line.

Why is a flat type carrier preferred?

If the product does not need to be removed from a different coat, the most efficient solution is often the flat type of carrier.

The main advantages are:

• More mechanical structure
• Needed less care.
• Stable product transportation
• Easy cleaning
• High work reliability
• Easy to adapt to different types of products

The product’s balanced progress is of great importance, especially in the transport of sensitive plastic parts.

How to choose the band?

The band type to be used in flat-type carriers is determined by the characteristics of the product to be moved.

The most commonly used options:

• PVC Band
• Modular Band
• Special food applications that need food suitability

The best band is selected taking into account the product's temperature, weight, surface structure and production speed.

The Conveyor How to determine measurements?

There is no standard measurement.

during the planning;

• Injection Machine
• Product measurements
• The time of circumstance
• Operator’s work area
• Factory settlement
• Point of Delivery

They are evaluated together.

Therefore, every flat type of carrier is manufactured specifically for the customer.

The Sixth Building

A solid body structure is of great importance for the carrier to work long.

As an advanced engineering practice;

• 23×127 carrier profile
• 45×90 Sigma Profile

is used.

The foot system is preferred by 45×45 sigma profiles.

Tambur and Tahrik system

Depending on the length and transport capacity of the carrier, different tambour diamonds can be used.

The most commonly used clay:

• Ø60 mm
• Ø114 mm

The choice of motor is usually:

• The 0.37 kW engine
• 40 Unfinished body reducers
• Volt or Gamak brand engines

is preferred.

In systems that carry longer or heavy loads, the engine power is increased according to the project.

Technical characteristics

• Type of band: PVC or modular band
• Band thickness: 2 mm – 2.5 mm
• Six: 23×127 Conveyor Profile / 45×90 Sigma Profile
• 45×45 Sigma Profile
• The thumb: Ø60 mm or Ø114 mm
• Motor: Normal 0.37 kW
• Reducer: 40 Body Unfinite Type
• Electricity: 220V or 380V
• Speed control: Converter Option

Advanced Engineering Engineer Notes

The performance of a flat-type carrier is not determined by the engine power only.

The band selection, the diameter of the tambour, the shase rigidity, the foot structure, the transport speed and the behavior of the product on the carrier should be evaluated together.

Therefore, we design each project in the direction of engineering accounts and field experience instead of single-type solutions.

Frequently Asked Questions

Is the flat type carrier suitable for every product?

If the product needs to be moved to a different height, corner, L type or Z type carriers may be more suitable.

Which band should be used?

The weight, temperature and surface structure of the product are preferred by PVC or modular band.

Can I determine the carrier size?

The carrier can be produced in specific sizes according to your production line.

How is the engine power selected?

The carrier length is determined taking into account the transport capacity and working conditions.

Installation between the machine and packaging line

The fact that the entry and output height in the flat type injection carrier is close to each other helps the product to move without jumping and without a unnecessary fall. If the robot leaves the product on the band, side guidelines are assessed together with the leaving position. If the operator will control the product, the work height, access area and the gap around the carrier gain importance. The band width is chosen not only according to the largest size of the piece, but according to the possibility of the product to turn on the band and the arrival of multiple parts at the same time.

Supporting small pieces at the transfer end

To prevent small plastic parts from hanging into the gap between two carriers, the output drum diameter and the entrance point of the opposite line are studied together. The base, edges and temperature of the piece affect the transfer behavior. The assessment by sample product makes it easier to determine the necessary side guide and transition piece. When the band speed is selected in accordance with the production circuit, the upper-range accumulation of the parts at the output can be reduced. The choice of continuous work or sensor stop stand depends on the next process of the line and the way of operation of the operator.

Interested Conveyor Models

• All the carrier products
• Injection Carrier Group
• Type Z injection transmitter
• Type L injection transmitter
• Robot with six barriers
• The road transfer

Product information on other sites

This product group Injection Converter in our site can check, for rolling solutions on the transport line Our Role Carrier Products You can see.

Product photo, machine placement and your basic dimensions Contact with Advanced Engineering You can ask for information for the appropriate carrier for your project.